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3/4″ Recessed Grille Mats

$0.10

The 3/4″ Recessed Grille Mat System is the ultimate heavy-duty entrance solution for commercial facilities demanding maximum dirt and moisture control. Featuring rugged aluminum rails with innovative roll-up vinyl hinge design, this professional-grade system captures significantly more debris than standard entrance mats while offering unmatched maintenance convenience. Engineered to handle 1,000 lbs rolling load capacity per wheel, it’s ideal for high-traffic environments with carts, wheelchairs, and equipment traffic while maintaining silent, rattle-free operation.

Product Highlights:

3/4″ deep aluminum rails maximize dirt and moisture storage capacity
Revolutionary roll-up design allows complete pit access for cleaning in minutes
Heavy-duty construction supports 1,000 lbs rolling load per wheel
Continuous vinyl cushions eliminate metal-on-metal clanging noise
Weather-resistant hinges maintain flexibility from -40°F to 180°F
Accommodates existing recessed pits from 11/16″ to 13/16″ deep
Multiple insert options: carpet, vinyl, brush, or serrated aluminum
38.3% recycled content contributes to LEED certification points
ADA compliant with 1″ rail spacing for crutch and cane safety
Available in mill or eight anodized finish options
Replaceable insert strips extend system life 20+ years
Professional appearance maintained with minimal maintenance

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Categories: Recessed Grill Mats, Recessed Mats

Description

The 3/4″ Recessed Grille Mat System represents the pinnacle of commercial entrance mat engineering, delivering uncompromising performance where facilities demand maximum dirt control, heavy-load durability, and effortless maintenance. Unlike conventional entrance systems that force a choice between performance and practicality, this innovative design combines the superior debris capacity of deep-profile aluminum rails with a revolutionary roll-up hinge system that transforms routine maintenance from a labor-intensive ordeal into a quick, simple task.

At the heart of this system lies precision-engineered 6063-T52 aluminum rails with a full 3/4″ depth—providing substantially greater dirt and moisture storage volume than standard 3/8″ or 1/2″ systems. This extra capacity proves invaluable in severe weather climates where snow, slush, and tracked-in debris can overwhelm lesser systems within hours. The generous depth means facilities can extend cleaning intervals while still maintaining professional appearance and preventing debris from tracking into interior spaces. For high-traffic facilities processing hundreds or thousands of visitors daily, this translates directly to reduced labor costs and sustained cleanliness.

The game-changing innovation lies in the continuous vinyl hinge design. Where traditional rigid grid systems require removing and storing heavy individual sections for pit cleaning—a task that often gets postponed due to the physical demands—the 3/4″ Recessed Grille Mat System simply rolls up like a carpet. Two maintenance personnel can complete a thorough pit cleaning in 15 minutes, compared to the hour or more required by conventional systems. The weather-resistant vinyl hinges maintain flexibility through extreme temperature swings from -40°F to 180°F, ensuring reliable roll-up operation year-round without cracking or stiffening. This same vinyl hinge design delivers a secondary benefit: absolute silence. The continuous vinyl cushions eliminate metal-on-metal contact, preventing the annoying clanging and rattling common with aluminum-hinged systems.

Engineered for the demanding realities of commercial environments, this system handles 1,000 pounds rolling load capacity per wheel without deflection or structural compromise. Heavy support channels and reinforced leg architecture distribute weight effectively, making the system suitable for hand trucks, service carts, powered floor scrubbers, wheelchairs, and other wheeled equipment. The robust construction doesn’t just survive heavy traffic—it’s designed to maintain structural integrity and professional appearance for two decades or more with minimal intervention. The 1″ on-center rail spacing provides optimal debris fall-through while preventing crutch tips and canes from catching, ensuring full ADA compliance and safety for all visitors.

Customization extends beyond sizing to include performance optimization for specific environmental conditions. Choose heavy-duty fusion-bonded carpet inserts for superior moisture absorption in corporate lobbies and hospitality settings. Select corrugated vinyl or aggressive brush inserts for industrial facilities where maximum scraping action and rapid water drainage are priorities. Specify serrated aluminum inserts for outdoor-exposed locations requiring extreme durability and all-weather traction. With eight anodized finish options plus mill finish, the system coordinates seamlessly with any architectural aesthetic from contemporary glass and steel to traditional bronze and brass.

Sustainability-conscious facilities appreciate the 3/4″ system’s contribution to LEED certification goals. The 38.3% pre-consumer recycled aluminum content provides points under Materials & Resources credits, while the system’s proven effectiveness at preventing exterior contaminants from entering the building contributes to Indoor Environmental Quality credits. The exceptional longevity—20+ years with insert replacement—minimizes lifecycle environmental impact compared to products requiring frequent replacement. At end of service life, all aluminum components are fully recyclable, completing the sustainable materials loop.

Corporate & Commercial Buildings:

Healthcare Facilities:

Hospitality & Entertainment:

Educational Institutions:

Government & Municipal Facilities:

Industrial & Manufacturing:

Transportation Facilities:

Institutional & Specialized:

Property Management Applications:

Additional information

Custom Cut Size	38-5/8" x 72-5/8"
Brush Colors	Jet Black, Gray, Brown
Carpet Colors	Midnight Black, Black, Charcoal, Espresso, Java, Mauve, Black Cherry
Vinyl Colors	Black, Grey, Brown, Beige, Blue
Serrated Metal Colors	Mill, Clear, Black, Dark Bronze, Gold
Metal Colors	Standard Aluminum – Mill Finish, Clear Aluminum – Anodized, Black Aluminum – Anodized, Dark Bronze Aluminum – Anodized, Gold Aluminum – Anodized
Frames	Inclusive of Matching L Frame

Features & Benefits

Feature	Benefit
Aluminum Rail Construction:	Premium 6063-T52 corrosion-resistant aluminum alloy Rugged 3/4" rail depth for maximum stability and debris storage Heavy support channels and reinforced legs for structural integrity Available in mill finish or anodized finishes (clear, bronze, black, brass, beige, rose, burgundy)
Vinyl Hinge Technology:	Weather-resistant continuous vinyl hinge system Maintains flexibility in extreme temperatures Eliminates metal-to-metal contact and associated noise Enables complete roll-up for maintenance access 1/8" thick vinyl "T" profile footer provides low-impact cushioning
Roll-Up Design Advantages:	Entire mat system rolls up for complete pit access Facilitates thorough cleaning and inspection Reduces maintenance time and labor costs No need to remove and store individual sections Simplifies seasonal deep cleaning procedures
Load-Bearing Strength:	1,000 lbs rolling load capacity per wheel Engineered for carts, wheelchairs, and equipment traffic Heavy support architecture distributes weight effectively Minimal deflection under maximum load conditions
Debris Management:	3/4" deep profile captures maximum dirt and moisture Allows debris to fall through and remain below walking surface Prevents tracking into facility interior spaces Accommodates high-volume snow and slush in winter climates Optional drain pans and plumbing connections for extreme weather regions
Heavy-Duty Carpet Inserts:	Superior moisture absorption and dirt retention Soft on foot traffic while durable enough for rolling loads Fusion-bonded to backing for extended service life Available in 14 standard colors for aesthetic coordination Ideal for corporate and hospitality applications
Corrugated Vinyl Inserts:	Aggressive scraping action removes stubborn debris Excellent moisture drainage properties Easy-clean surface resists staining and deterioration Available in pyramid or abrasive carbide grit patterns Perfect for high-soil environments
Polypropylene Brush Inserts:	Stiff bristles provide maximum scraping effectiveness Outstanding dirt removal from shoe treads Excellent water drainage capabilities Resists matting and maintains effectiveness over time Ideal for industrial and high-traffic applications
Serrated Aluminum Inserts:	Aggressive traction in wet and icy conditions Superior durability and longevity Maintains appearance with minimal maintenance ADA-compliant slip resistance Excellent for exterior-exposed applications
Tapered Angle Frame (Standard):	Accommodates existing pit depths from 11/16" to 13/16" Precision-fit for renovation and retrofit applications Clean, professional surface reveal Simplifies installation in pre-formed recesses
Cast-in-Place Frame (Optional):	For new construction without formed pit Installed during concrete pour process Creates perfectly sized recess Eliminates fit and alignment issues
Modular Sizing:	Custom-manufactured to exact specifications Maximum standard panel width accommodates standard doorway dimensions Field-joinable sections for larger openings Sections easily separable for transport and handling Professional appearance regardless of configuration
LEED Contribution:	38.3% pre-consumer recycled aluminum content Potential LEED-NC credits available: MR Credit 4 (Recycled Content): 1-2 points MR Credit 5 (Regional Materials): 1-2 points IEQ Credit 5 (Indoor Chemical & Pollutant Source Control): 1 point Supports sustainable building certification goals Durable construction minimizes replacement needs
Environmental Performance:	Prevents exterior debris from entering building Reduces interior cleaning and maintenance requirements Decreases HVAC system contamination Extends lifespan of interior flooring materials Recyclable at end of service life
Simplified Cleaning Routine:	Roll up entire mat system in minutes Vacuum or hose out recessed pit thoroughly No heavy lifting or section removal required Inserts removable and replaceable Replacement strips available for worn inserts
Long-Term Durability:	Corrosion-resistant aluminum maintains appearance Weather-resistant hinges remain flexible over time Fusion-bonded inserts resist separation and deterioration Minimal ongoing maintenance requirements Professional appearance sustained for years

Maintenance Tips

No Data Found

Technical Specifications

System Dimensions

Specification	Details
Rail Depth	3/4″ (19mm)
Pit Depth Accommodation	11/16″ to 13/16″ with tapered angle frame Up to 1″ with optional support channels
Rail Spacing	1″ on center
Maximum Standard Width	Custom-manufactured to specifications
Maximum Standard Length	Custom-manufactured to specifications

Material Specifications

Component	Material	Finish Options
Rails	6063-T52 aluminum alloy	Mill, Clear Anodized, Bronze Anodized, Black Anodized, Brass Anodized, Light Beige Anodized, Rose Anodized, Dark Burgundy Anodized
Hinges	Weather-resistant continuous vinyl	Black (standard)
Footer	1/8″ thick vinyl “T” profile	Black (standard)
Support Channels	Extruded aluminum	Matches rail finish

Insert Options

Insert Type	Material	Standard Colors	Applications
Heavy-Duty Carpet	Fusion-bonded nylon	14 standard colors	Corporate, hospitality, moderate traffic
Corrugated Vinyl	Pyramid pattern vinyl	Black, Brown, Beige, Grey, Blue	High-soil environments, aggressive scraping
Vinyl Abrasive	Carbide grit vinyl	Black, Brown, Gray, Red	Maximum traction, wet conditions
Polypropylene Brush	Stiff polypropylene bristles	Black, Brown, Beige, Grey, Blue	Industrial, maximum debris removal
Serrated Aluminum	Anodized aluminum	Matches rail finish	Extreme durability, outdoor exposure

Performance Ratings

Performance Metric	Specification
Rolling Load Capacity	1,000 lbs per wheel
Traffic Rating	Heavy commercial and industrial
Temperature Range	-40°F to 180°F (-40°C to 82°C)
Slip Resistance	Meets ADA guidelines
Fire Rating	Class A (inserts vary)
Recycled Content	38.3% pre-consumer recycled aluminum

Frame Specifications

Tapered Angle Frame:

Accommodates 11/16″ to 13/16″ pit depth
Precision-machined for accurate fit
Professional surface reveal
Available in all aluminum finishes

Cast-in-Place Frame (Optional):

For new construction applications
Installed during concrete pour
Creates perfectly sized recess
Eliminates retrofit challenges

Warranty

Aluminum Components: Limited lifetime warranty against manufacturing defects
Vinyl Hinges: 10-year warranty against cracking and deterioration
Inserts: Varies by type; typically 3-5 years against premature wear

FAQs

The 3/4" system is ideal for high-traffic commercial environments with heavy debris loads or rolling traffic requirements. Choose this system if you experience: High-volume foot traffic (500+ people daily) Cart, wheelchair, or equipment traffic Severe weather conditions with heavy snow/slush Deep existing recesses (11/16" to 13/16") Need for maximum debris storage capacity The 3/8" system works better for moderate traffic and lighter soil conditions.

Heavy-duty carpet: Best for corporate lobbies, hotels, retail where aesthetics and moisture absorption are priorities Corrugated vinyl: Ideal for high-soil environments, industrial settings, and maximum scraping action Polypropylene brush: Best for industrial facilities with heavy debris and water drainage needs Serrated aluminum: Choose for extreme durability, outdoor exposure, or locations requiring minimal maintenance

Yes. The 3/4" depth provides excellent capacity for snow and water. For extreme conditions with persistent standing water, optional drain pans and plumbing connections are available to actively remove water from the pit.

Measure the inside dimensions of your existing recess: Width (side to side) in inches Length (front to back) in inches Depth of pit from floor surface to bottom Note any obstructions, drains, or irregular features Photograph the recess if possible We manufacture to your exact dimensions, ensuring a perfect fit.

The tapered angle frame design accommodates minor variations. For significantly deeper recesses (up to 1"), we can add optional support channels. For shallower recesses, our 3/8" system may be more appropriate.

Yes. The system is designed for straightforward installation by facility maintenance teams. We provide complete installation documentation, including step-by-step instructions, photographs, and technical support. For large or complex installations in MD/DC/VA, we also offer professional installation services.

Basic hand tools are sufficient: tape measure, level, drill with bits, and standard hand tools. No specialized equipment required. The roll-up sections are manageable by two people.

Cleaning frequency depends on traffic volume and soil conditions: High-traffic facilities: Weekly to bi-weekly Moderate traffic: Monthly Light traffic: Quarterly The roll-up design makes cleaning quick and easy—most facilities can complete cleaning in 15-30 minutes.

Cleaning is simple: Roll up the mat sections and secure Vacuum or sweep debris from the pit Hose out pit if needed (ensure proper drainage) Allow to dry if wet-cleaned Roll mat sections back into place For inserts: Vacuum regularly; deep clean with appropriate cleaner for insert type.

Absolutely. All insert types are replaceable. Contact us with your original order information, and we'll provide exact replacement strips. This extends system life significantly and is more economical than complete replacement.

Minimal maintenance is needed. Anodized finishes resist corrosion and maintain appearance. Periodically wipe rails with damp cloth to remove salt or chemical residue. Mill finish may develop natural patina over time.

Yes. While we stock 14 standard carpet colors and standard vinyl colors, custom color matching is available for large orders. Minimum quantities may apply. Contact us for custom color options and pricing.

Standard lead times: Mill finish: 2-3 weeks from order Anodized finishes: 3-4 weeks from order Rush production available with 5-7 business days for urgent needs (additional fees apply)

Yes. We can provide insert samples showing different types and colors. Small rail section samples are available to demonstrate finish options. Contact us to request sample materials.

We manufacture systems for openings of all sizes. Large openings are divided into manageable sections that field-join seamlessly. Maximum individual section width ensures reasonable handling, and sections connect to create unified appearance.

Our weather-resistant vinyl hinges are engineered for long-term flexibility and durability. They carry a 10-year warranty and typically last the life of the system. They maintain flexibility in extreme temperatures from -40°F to 180°F.

The system performs excellently in cold weather: Vinyl hinges remain flexible (rated to -40°F) Open rail design prevents ice damming Debris falls through rather than accumulating on surface Optional drain pans prevent water freezing in pit Aluminum won't crack or deteriorate from freeze-thaw cycles

Yes. All insert options meet ADA slip resistance requirements. The low-profile design with secure frame integration eliminates trip hazards. The 1" rail spacing prevents crutch tips or canes from catching.

With proper maintenance: Aluminum rails and frame: 20+ years Vinyl hinges: 10-15 years Inserts: 5-10 years depending on traffic and type Overall system: 20+ years with insert replacement

While the initial investment is higher than surface-mounted mats or basic systems, the 3/4" Recessed Grille Mat System delivers superior long-term value: Dramatically reduced interior cleaning costs Extended interior flooring life Lower HVAC maintenance expenses Minimal system maintenance requirements LEED certification point contribution Professional appearance maintained for decades Total cost of ownership is typically lower than cheaper alternatives.

Yes. Facilities with multiple entrance locations receive volume pricing. Government, educational, and healthcare institutions may qualify for additional discounts. Contact us for project-specific pricing.

Yes. We work with commercial clients, government agencies, contractors, and institutions. We accept purchase orders from qualified customers. Net 30 terms available for established accounts.

Professional installation is available throughout Maryland, Washington DC, and Northern Virginia. We ship systems nationwide for customer or contractor installation.

Yes. We ship internationally with custom sizing in metric or imperial measurements. International shipping quotes provided upon request. All export documentation handled professionally.

Shipping & Customization

Shipping and Customization

Custom Manufacturing Process

Every 3/4″ Recessed Grille Mat System is precision-manufactured to your exact specifications:

Step 1: Specification Consultation

Measure existing recess dimensions or provide architectural plans
Determine required insert type based on traffic and soil conditions
Select aluminum finish to coordinate with building aesthetics
Choose frame configuration (tapered angle or cast-in-place)

Step 2: Engineering and Production

Custom sizing to exact opening dimensions
Quality control inspection of all components
Professional packaging for shipment protection
Complete installation documentation included

Step 3: Delivery and Installation

Standard production time: 2-3 weeks (mill finish)
Anodized finishes: 3-4 weeks
Expedited production available upon request
Professional installation services available in MD/DC/VA region

Shipping Information

Packaging:

Custom crating for large systems
Individual section wrapping for component protection
Complete installation hardware included
Installation instructions and CAD drawings provided

Freight:

LTL freight shipping for large orders
White glove delivery available
Inside delivery and placement services optional
MD/DC/VA customers: local delivery available

Freight Class: NMFC 156100 Shipping Weight: Varies by size and configuration (estimated on quote)

Installation Support

Do-It-Yourself Installation:

Detailed installation manual included
Step-by-step photographs and diagrams
Phone support available during business hours
Installation video tutorials on request

Professional Installation Services:

Experienced installation crews (MD/DC/VA)
Site assessment and preparation verification
Complete installation with cleanup
Post-installation inspection and adjustment
Installation warranty included

Replacement Parts and Service

Available Replacement Components:

Individual insert strips (all types)
Vinyl hinge sections
Support channels and hardware
Frame components
Complete section replacement

Ordering Replacement Parts:

Reference original order number
Provide photographs if uncertain about part needed
Technical support assists with identification
Fast shipping on in-stock components

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