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1-5/8″ Recessed Grille Mats

$0.10

Industrial-strength recessed aluminum foot grille system engineered for commercial and government facilities. Features welded keylock construction, customizable tread inserts, and professional-grade aluminum extrusions rated for 300 lbs per wheel. Each system is custom-manufactured to your exact specifications with multiple frame options for new construction or retrofit applications.

Key Features

Superior Construction & Durability

  • 6063-T52 Aluminum Extrusions – Architectural-grade aluminum alloy for maximum strength and corrosion resistance
  • Welded Keylock Assembly – Rails secured with keylock bars on 6″ centers, both mechanically locked and welded for permanent stability
  • 300 lbs Per Wheel Capacity – Engineered to handle heavy cart traffic, wheelchairs, and commercial equipment
  • 20-30+ Year Service Life – Aluminum structure provides decades of reliable performance with minimal maintenance
  • Thermoplastic Footers – Reduce metal-to-concrete noise and protect pit floor
Made in USA

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Description

When your facility demands maximum durability combined with superior moisture management, the 1-5/8″ aluminum foot grille delivers decades of reliable performance. Unlike surface-mounted entrance mats that can shift or create trip hazards, this recessed system becomes a permanent part of your building’s entrance architecture.

Universal Floor Mats specializes in custom aluminum entrance systems for commercial properties, government facilities, and high-traffic institutional buildings. With over two decades of experience serving facility managers across the MD/DC/VA region and nationwide, we understand the critical role entrance systems play in building maintenance and safety.

Engineering & Construction

Premium Aluminum Construction Every foot grille is fabricated from 6063-T52 aluminum extrusions, the same alloy specified for architectural applications requiring superior strength and corrosion resistance. Rails are spaced at 1-1/2″ on center, providing optimal scraping performance while supporting rolling loads up to 300 pounds per wheel.

Patented Keylock Assembly Rail security is critical in high-traffic applications. Our keylock bars are placed on 6″ centers and both mechanically locked and welded in place for maximum strength. This dual-locking system prevents rail displacement even under heavy cart traffic and aggressive snow removal equipment.

Vibration-Reducing Footers Thermoplastic footers on the underside of each grille reduce metal-to-concrete contact noise when carts and equipment roll across the surface. These footers also protect the pit floor and allow for minor elevation adjustments during installation.

Performance Benefits

Moisture Management The open-grid design allows dirt, snow, and water to fall through to the recessed pit below rather than being tracked into your facility. In high-precipitation regions, optional drain pans can be integrated to handle significant volumes of runoff.

Long-Term Durability While tread inserts may require periodic replacement based on traffic volume, the aluminum grille structure itself provides decades of service. The non-corrosive properties of 6063-T52 aluminum ensure consistent performance even in coastal or de-icing chemical environments.

Maintenance Efficiency Unlike roll-up recessed mats, aluminum foot grilles remain in place and can be maintained by periodic vacuuming of the pit below. For deep cleaning, grilles can be lifted out using standard material handling equipment, cleaned, and reinstalled.

Customization Options

Aluminum Finishes

  • Mill Finish: Natural aluminum appearance, most economical
  • Clear Anodized: Enhanced corrosion resistance with bright appearance
  • Medium Bronze Anodized: Warm architectural tone
  • Dark Bronze Anodized: Contemporary dark finish
  • Black Anodized: Modern aesthetic for premium installations

Tread Insert Options

Polybrush Inserts Polypropylene brush inserts provide aggressive scraping action for maximum soil removal. Available in multiple colors to coordinate with your building’s design. Ideal for locations with heavy foot traffic and significant soil loading.

Serrated Aluminum Treads Low-profile serrated aluminum provides a durable, all-metal solution with excellent water drainage. Recommended for areas with high cart traffic or where brush insert replacement would be logistically challenging.

Carpet Inserts Combination systems alternating carpet inserts with other tread types provide both scraping and moisture absorption. The carpet captures finer particles and provides a more comfortable walking surface. Available in multiple colors.

Vinyl Inserts Vinyl tread inserts offer the most economical option while still providing effective scraping performance. Available in various colors, vinyl inserts are easily replaceable and suitable for moderate traffic applications.

Frame Systems Explained

Selecting the proper frame is critical to installation success and long-term performance. Universal Floor Mats offers three primary frame configurations:

Frame 420 L&P – Level Bed (Wet Pour) Designed for new construction where the frame is set directly into wet concrete. Lag bolts secure the frame before the concrete cures, ensuring perfect alignment. The 1/2″ aluminum reveal creates a clean transition from floor to grille. This system requires coordination with concrete placement and must account for finish floor thickness.

Best for: New construction, major renovations where concrete work is scheduled

Frame 421 L&P – Deep Recess (With or Without Drain Pan) Our most robust frame system, designed for recess depths exceeding 4 inches. Vertical cross supports and reinforced lag bolt mounting make this the preferred choice for high-precipitation areas or facilities expecting significant snow and water infiltration. Available with integrated drain pans for directing moisture to building drainage systems.

Best for: Extreme weather climates, facilities with high water management requirements, government specifications requiring maximum capacity

Frame 420/422 Combination (With or Without Pan) This hybrid system provides a 2-23/32″ recess depth with cross supports under the grille for intermediate moisture retention needs. Surface reveal is 1/2″ with lag bolt mounting. Suitable for retrofit applications where moderate pit depth is available.

Best for: Retrofit projects with existing shallow recesses, commercial buildings with moderate weather exposure

Installation Considerations

Traffic Direction Proper orientation of the grille relative to primary foot traffic flow optimizes scraping performance. Rails should run perpendicular to the direction of travel, ensuring maximum contact between footwear and tread surfaces.

Pit Requirements Recessed systems require proper pit design to function effectively:

  • Minimum depth must accommodate grille thickness plus frame height
  • Account for finish floor material thickness when setting frames
  • Ensure adequate drainage if using systems without drain pans
  • Provide access for pit cleaning and maintenance

Coordination with Trades Successful installation requires coordination between concrete contractors, finish flooring installers, and the entrance system installation team. Universal Floor Mats can ship frames ahead of grilles when construction schedules require early setting.

Specifications for Architects & Facility Managers

Material Standards

  • Aluminum: 6063-T52 alloy per ASTM B221
  • Keylock bars: Welded and mechanically locked on 6″ centers
  • Rail spacing: 1-1/2″ on center
  • Weight capacity: 300 lbs per wheel

Dimensional Information

  • Grille depth: 1-5/8″
  • Frame reveal: 1/2″ (standard)
  • Custom sizing: Any length or width to match architectural openings
  • Modular construction available for large installations

Maintenance Requirements

  • Periodic pit cleaning (frequency depends on traffic and weather)
  • Tread insert replacement based on wear (varies by material and traffic)
  • Annual inspection of keylock integrity recommended
  • No special cleaning chemicals required

Why Universal Floor Mats?

Universal Floor Mats brings over 20 years of commercial flooring expertise to every aluminum foot grille installation. We understand the challenges facility managers face:

  • Custom fabrication ensures perfect fit for your architectural opening
  • Professional installation services available throughout MD/DC/VA region and nationwide for larger projects
  • Direct manufacturer pricing eliminates distributor markups
  • Technical support from experienced flooring professionals who’ve specified systems for government facilities, hospitals, corporate campuses, and educational institutions
  • Fast turnaround on quotes and detailed specifications for architectural submittals

Applications

Commercial Facilities Corporate office buildings, retail centers, hotels, and hospitality venues benefit from the professional appearance and long-term durability of aluminum foot grille systems.

Government Installations Federal, state, and municipal buildings require entrance systems that meet stringent specifications for accessibility, durability, and life-cycle cost. Our systems comply with government procurement standards and can include required documentation.

Educational Institutions Schools and universities need entrance systems that withstand intense daily traffic while minimizing maintenance demands. The permanent nature of recessed systems eliminates the trip hazards associated with surface mats.

Healthcare Facilities Hospitals and medical centers require entrance systems that control soil and moisture while maintaining safe, accessible passageways. Aluminum systems provide the durability and cleanability healthcare environments demand.

Industrial & Manufacturing Facilities with cart traffic, forklift access, and heavy soil loading need entrance systems engineered for extreme conditions. The 300 lb per wheel capacity handles industrial equipment safely.

Additional information

Brush Colors

Jet Black, Gray, Brown
Carpet Colors

Midnight Black, Black, Charcoal, Espresso, Java, Mauve, Black Cherry
Vinyl Colors

Black, Grey, Brown, Beige, Blue
Serrated Metal Colors

Mill, Clear, Black, Dark Bronze, Gold
Metal Colors

Standard Aluminum – Mill Finish, Clear Aluminum – Anodized, Black Aluminum – Anodized, Dark Bronze Aluminum – Anodized, Gold Aluminum – Anodized

Features & Benefits

Feature Benefit
Professional-grade 6063-T52 aluminum alloy extrusions, the same material specified for high-performance architectural applications.20-30+ Year Service Life - Permanent building asset, not consumable product Never Rusts or Corrodes - Performs in coastal environments and de-icing chemical exposure Eliminates Replacement Costs - One-time investment vs. replacing surface mats every 3-5 years Maintains Appearance - No deterioration, fading, or structural weakening over decades Lower Life-Cycle Costs - Superior ROI when calculated over system's service life
Rails secured with keylock bars on 6" centers, both mechanically locked AND welded for maximum strength.Prevents Rail Displacement - Stays locked under heavy cart traffic and snow removal equipment Long-Term Stability - No shifting, separating, or loosening over time Handles Aggressive Maintenance - Withstands pressure washing without damage Eliminates Safety Hazards - No loose components creating trip hazards Reduces Maintenance Calls - No periodic re-tightening required
Engineered and tested to support 300 pounds per wheel in rolling load applications.Supports Heavy Cart Traffic - Mail carts, cleaning equipment, delivery carts, janitorial machinery Wheelchair Accessible - Meets ADA requirements, supports all mobility devices Accommodates Equipment Moves - Furniture and equipment can cross entrance safely Eliminates Weight Restrictions - No need to route heavy loads around entrance Prevents Structural Failure - Safety margin ensures reliability under extreme conditions
Every system fabricated to your precise dimensions—any width, length, or configuration.Perfect Fit - No gaps, coverage issues, or dimensional compromises Accommodates Unique Layouts - L-shapes, curves, multiple sections, divided entries Matches Architectural Intent - Seamless integration with building design Eliminates Field Modifications - No cutting or trimming during installation Professional Appearance - Custom fit looks intentional and high-quality
Mill Finish, Clear Anodized, Medium Bronze Anodized, Dark Bronze Anodized, or Black Anodized.Coordinates with Building Design - Complements architectural style and materials Enhanced Corrosion Protection - Anodized finishes add extra protection layer Professional Appearance - Premium finishes create positive first impression Consistent Color - Anodized finishes resist fading for years Supports Brand Identity - Aligns with corporate colors or design standards
Choose polybrush, serrated aluminum, carpet, or vinyl inserts in multiple colors. Mix types within same grille.Optimize for Specific Needs - Different inserts excel in different applications Balance Performance and Cost - Select based on budget and replacement cycle Easy Replacement - Most inserts snap in/out without tools Color Coordination - Match building design or corporate identity Adapt Over Time - Change insert type if traffic patterns change
Frames for wet pour, deep recess, retrofit accommodate any construction scenario.Works with Your Construction Method - New construction or retrofit covered Accommodates Existing Conditions - Retrofit frames work with current pits Integrated Drainage Available - Drain pans for high-precipitation areas Coordinates with Trades - Frames can ship separately for construction schedules Future-Proofs Installation - Proper frame ensures decades of performance
Rails spaced precisely at 1-1/2" on center across entire surface.Maximizes Dirt Removal - Footwear contacts scraping surface every step Effective All Traffic Patterns - Works for straight-line or turning traffic Removes Fine Particles - Captures smaller debris wider spacing misses Reduces Interior Floor Cleaning - More effective scraping means less tracked-in dirt Protects Flooring Investment - Captured dirt doesn't scratch interior finishes
Installs flush with floor, grid openings sized to prevent wheelchair caster entrapment.Meets Accessibility Requirements - Complies with ADA standards Eliminates Barriers - No obstacles for mobility devices or walking aids Reduces Liability - Compliance reduces discrimination complaints/lawsuits Supports Inclusive Design - Accessible to all users regardless of mobility Future-Proofs Building - Maintains compliance as standards evolve
Minimum 50% recycled aluminum content, 100% recyclable at end of life.Supports Green Building Goals - Contributes to LEED certification efforts Reduces Environmental Impact - Recycled content minimizes virgin material use Enhances Corporate Sustainability - Demonstrates environmental responsibility Long Service Life - Decades of use reduces landfill burden vs. disposable mats Circular Economy Ready - Fully recyclable after 30+ years
Expert installation throughout MD/DC/VA region, nationwide coordination for major projects.Guaranteed Proper Installation - Experienced crews ensure correct performance Maintains Warranty Validity - Professional installation protects coverage Coordinates with Schedule - Work with your timeline and other trades Single Point of Accountability - One company for product AND installation Faster Project Completion - Experienced installers work efficiently
: Lifetime limited warranty on aluminum structure, 10-year warranty on keylock system.Long-Term Investment Protection - Capital expenditure protected for decades Reduces Financial Risk - Manufacturing defects won't require expensive replacement Demonstrates Manufacturer Confidence - We stand behind our quality Simplifies Budgeting - No reserve fund needed for structural replacement Transferable Value - Warranty can increase property value

Maintenance Tips

Daily Maintenance (High-Traffic Facilities)

  • Sweep or blow off surface debris
  • Remove large objects from grid openings
  • Wipe up spills immediately
  • Visual inspection for displaced inserts

Weekly Maintenance

  • Vacuum pit floor to remove accumulated soil and debris
  • Remove standing water if present
  • Spot clean any stains with neutral pH cleaner
  • Verify tread inserts are secure

Monthly Maintenance

  • Deep pit cleaning – Remove all accumulated material
  • Hose down grille surface with water pressure
  • Clean drain pan if equipped
  • Inspect tread insert condition and wear

Quarterly Maintenance

  • Check all keylock connections
  • Measure tread insert wear depth
  • Evaluate traffic patterns for concentrated wear
  • Review maintenance schedule effectiveness

Annual Professional Inspection (Recommended)

  • Structural integrity assessment
  • Keylock system evaluation
  • Frame security verification
  • Pit condition assessment
  • Maintenance recommendations and documentation

Cleaning Products

Use: Neutral pH cleaners (pH 6-8), mild detergent, concrete floor cleaner for pit Avoid: Acid-based cleaners, alkaline cleaners above pH 10, abrasive pads, steel wool, petroleum solvents

Tread Insert Replacement Signs

  • Polybrush: Bristles compressed/missing, reduced scraping effectiveness (3-5 years)
  • Serrated Aluminum: Serrations worn smooth, visible damage (10+ years)
  • Carpet: Matted pile, visible wear, loss of scraping ability (3-7 years)
  • Vinyl: Cracking, hardening, loss of grip (2-4 years)

Troubleshooting

Standing Water in Pit → Clean drain, verify drain function, consider adding drainage Inserts Coming Loose → Verify correct part number, inspect retention channels, replace worn inserts Excessive Soil → Increase cleaning frequency, evaluate insert type effectiveness Metal Noise → Inspect footers, verify grille properly seated, check for pit floor settling

Technical Specifications

Material Composition

  • Primary Structure: 6063-T52 aluminum alloy per ASTM B221
  • Keylock Bars: 6063-T52 aluminum, welded and mechanically locked
  • Frame Material: 6063-T52 aluminum extrusion
  • Footers: Thermoplastic composite

Structural Properties

  • Rail Spacing: 1-1/2″ on center
  • Grille Depth: 1-5/8″
  • Keylock Spacing: 6″ on center
  • Weight Capacity: 300 lbs per wheel (rolling load)
  • Frame Reveal: 1/2″ (standard)

Finish Options

  • Mill Finish (natural aluminum)
  • Clear Anodized (Class I Type II per ASTM B580)
  • Medium Bronze Anodized (architectural bronze Class I)
  • Dark Bronze Anodized (dark architectural bronze Class I)
  • Black Anodized (Class I Type II)

Tread Insert Specifications

Polybrush

  • Material: Polypropylene filament
  • Colors: Black, Gray, Brown, Red, Blue, Green
  • Expected Life: 3-5 years (high traffic commercial)

Serrated Aluminum

  • Material: 6063-T52 aluminum
  • Finish: Match grille finish options
  • Expected Life: 10+ years

Carpet

  • Material: Solution-dyed polypropylene
  • Colors: Multiple standard colors available
  • Expected Life: 3-7 years depending on traffic

Vinyl

  • Material: PVC compound, 85A ± 5 durometer
  • Colors: Black, Gray, Brown, Red, Blue
  • Expected Life: 2-4 years (moderate traffic)

Frame System Specifications

Frame 420 L&P (Level Bed)

  • Application: Wet pour, new construction
  • Reveal: 1/2″
  • Mounting: Lag bolts at specified centers

Frame 421 L&P (Deep Recess)

  • Application: Deep recess installations
  • Maximum Recess Depth: 4″+ capability
  • Drain Pan Option: Available with integral pan
  • Mounting: Heavy-duty lag bolt system

Frame 420/422 Combination

  • Application: Moderate recess retrofit
  • Recess Depth: 2-23/32″
  • Cross Support: Under-grille support system
  • Reveal: 1/2″

Environmental Compliance

  • LEED Credits: Contributes to IEQ and Materials credits
  • Recycled Content: Minimum 50% recycled aluminum
  • VOC Emissions: Zero VOC from aluminum components
  • Recyclability: 100% recyclable at end of service life
  • Made in USA: Fabricated domestically

Performance Standards

  • Slip Resistance: Meets ASTM F1679 (polybrush inserts)
  • Fire Rating: Non-combustible aluminum construction
  • ADA Compliance: Meets accessibility requirements when properly installed
  • Corrosion Resistance: Exceeds ASTM B117 salt spray testing

Warranty Coverage

  • Aluminum Structure: Lifetime limited warranty against structural failure
  • Keylock System: 10-year warranty against separation
  • Tread Inserts: 1-year warranty against manufacturing defects
  • Anodized Finishes: 5-year warranty against excessive fading/delamination

FAQs

A recessed entrance mat system fabricated from aluminum extrusions with removable tread inserts. It installs into a recessed pit in your entrance floor, allowing dirt and moisture to fall through into the pit below rather than being tracked inside.

Unlike surface mats that sit on top of the floor and can shift or create trip hazards, recessed aluminum systems are permanent architectural elements built into the floor structure. They provide decades of service without replacement.

The 1-5/8" measurement refers to the depth of the aluminum grille itself. Total recess depth needed depends on which frame system you choose (ranging from about 2" to over 4").

No. Every system is custom-manufactured to your exact specifications. Standard production time is 6-8 weeks. Expedited production available for additional fee.

Polybrush: Best all-around choice for maximum scraping, high traffic, good color options Serrated Aluminum: Heavy cart traffic, minimal maintenance, longest lifespan Carpet: Moisture absorption plus scraping, softer surface, color matching needs Vinyl: Most economical, moderate traffic, easy replacement access

Mill Finish: Most economical, natural aluminum, suitable for most applications Clear Anodized: Enhanced corrosion resistance, bright appearance, high-end commercial Bronze Anodized: Warm architectural appearance, corporate and government buildings Black Anodized: Modern aesthetic, contemporary design schemes

Frame 420: New construction, setting frame in wet concrete Frame 421: High-precipitation areas, deep existing recesses, maximum drainage needs Frame 420/422: Moderate depth retrofits, intermediate water retention

Measure the finished floor opening width (left to right) and length (top to bottom) after all floor finishes are installed. For new construction, provide rough opening and we'll account for frame reveals.

We fabricate to any configuration—L-shapes, curves, multiple sections. Provide drawings or detailed measurements.

Single-piece grilles up to approximately 12 feet. Longer spans use modular construction with connecting sections.

Experienced facility teams can handle simple retrofits with level recesses. New construction, large systems, or multi-section layouts benefit from professional installation. Detailed instructions provided with every order.

Yes. Professional installation available throughout MD/DC/VA and nationwide for larger projects.

Yes, especially for new construction. Frames can ship 2-4 weeks ahead to accommodate concrete schedules.

Pits should be level within ±1/4" over 10 feet. Solutions include self-leveling concrete, shimming, or addressing during pit construction.

Rated for 300 pounds per wheel in rolling loads. Handles typical cart traffic, wheelchairs, and lighter motorized equipment.

Aluminum grille structure: 20-30+ years. Tread inserts require periodic replacement based on traffic (see specifications for lifespan by insert type)

6063-T52 aluminum has excellent corrosion resistance. Corrosion is rare even in coastal environments or with de-icing chemicals when properly maintained.

Yes. Aluminum resists typical ice melt chemicals. Hose off chemical residue periodically. Check tread inserts more frequently in winter.

Aluminum systems are permanent building infrastructure with 20-30+ year service life vs. 3-5 years for surface mats. Life-cycle cost is typically lower due to: No repeated replacement costs Lower maintenance labor Reduced interior floor cleaning Eliminated trip hazard liability

Facilities typically achieve ROI within 5-7 years compared to recurring surface mat replacement costs.

Insert replacement is the main ongoing cost. Pricing varies by type, but far less than full mat replacement. Costs are predictable and budgetable.

ontact us with: (1) opening dimensions, (2) recess depth, (3) application type, (4) preferred tread type/color, (5) aluminum finish, (6) location. Quote provided within 24-48 hours.

Standard: 6-8 weeks from order confirmation to delivery. Expedited production available (4 weeks +25%, 3 weeks +40%, 2 weeks contact for pricing).

Shipping & Customization

Production & Lead Times

Standard Production: 6-8 weeks from order confirmation Expedited Options:

  • Express (4 weeks): +25% surcharge
  • Super Express (3 weeks): +40% surcharge
  • Emergency (2 weeks): Contact for pricing

Frame Pre-Shipment: Available for new construction (frames ship 2-4 weeks ahead of grilles)

Shipping Options

Standard Freight: LTL freight, curbside delivery standard Liftgate Service: Available for locations without loading dock White Glove Delivery: Inside delivery to specified location (additional fee) Installation Delivery: Coordinated with installation contract

Shipping Costs (Included in Quote)

Typical costs based on system size:

  • Small systems (under 50 sq ft): $200-400
  • Medium systems (50-150 sq ft): $400-800
  • Large systems (over 150 sq ft): $800-1,500+

Factors affecting cost: Size/weight, delivery location, dock vs. liftgate, residential vs. commercial, remote location surcharges

Service Areas

Contact Customer Service at 888-605-0678

Receiving Your Shipment

Inspection Required: Check for visible damage before signing delivery receipt Report Damage: Contact us within 24 hours with photos and description Keep Packaging: Preserve all packaging materials for potential freight claims

Customization Options

Size & Configuration

  • Any width or length
  • L-shapes, curves, multi-section layouts
  • Custom architectural openings
  • Divided entries and complex configurations

Aluminum Finishes

  • Mill Finish (natural)
  • Clear Anodized
  • Medium Bronze Anodized
  • Dark Bronze Anodized
  • Black Anodized

Tread Inserts

  • Polybrush (6 colors)
  • Serrated Aluminum (match frame finish)
  • Carpet (multiple colors)
  • Vinyl (5 colors)
  • Mix insert types within same grille

Frame Systems

  • Frame 420 for wet pour applications
  • Frame 421 for deep recess (with or without drain pan)
  • Frame 420/422 for moderate depth retrofit
  • Custom frame configurations for unusual conditions

Optional Features

  • Integrated drain pans
  • Custom frame depths
  • Special mounting requirements
  • Color matching to specific samples

Returns & Cancellations

Custom-Manufactured Products: Orders cannot be cancelled once manufacturing begins. Returns not accepted except for manufacturing defects.

Order Verification Process:

  1. Detailed quote with all specifications
  2. Customer reviews and approves
  3. Deposit paid
  4. Shop drawings for final approval (complex projects)
  5. Customer signs off on specifications
  6. Manufacturing begins

Manufacturing Defects: Report within 10 days. We review, determine remedy, and manufacture replacement components at no cost.

Contact for Orders & Questions

Phone:888-605-0678  Email: support@universalfloormats.com Hours: Monday-Friday, 8am-5pm EST

Quote Requirements:

  • Opening dimensions (width × length)
  • Recess depth or application type
  • Preferred tread insert type and color
  • Aluminum finish selection
  • Installation needs (if applicable)
  • Shipping/project location

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